The Big North Wall Construction Project (Part 1)

Intro:
In the design plans for our vacation home we have a significant change to the north wall garage roof and even a small second floor addition. According to a report by a structural engineering firm we hired, we have a strong enough foundation to support these changes. However, the current wall and roof structure needs to be rebuilt. The garage wall is too low to allow for the new roof line, and was covered with the wrong roofing materials. This caused major leaks over the entire surface and water infiltration into the walls.

The engineering firm suggested adding height to the existing wall, but we (the contractor Anne and I) decided that rebuilding the garage would be a better approach. The contractor will do this particular build, since it requires equipment and contiguous build time which we don’t have.

If you put all of this together, we are looking at a very significant construction effort. We want to do as much as possible ourselves so we took a multiple step approach to this project.

Step 1: Gutting the downstairs bathroom.
We had already gutted the kitchen on day one that we got the keys to the home. But the bathroom had mostly been left intact. Our son Ian and came with us to our vacation home after Christmas, and took great pleasure in taking the bathroom apart while I worked on another section in the house. The only thing left in the bathroom after he was done was the toilet, mostly because it was too cold to try to remove the toilet bowl and preserve it.

Step 2: Fixing the second floor flooring structure.
While Ian was gutting the bathroom, I worked on the guest room ceiling. Once I had removed the lath and plaster ceiling I came to the realization that we needed to prioritize the repair of the ceiling (== second floor flooring) structure. so that the second floor addition would be added to a sound and secure floor.

SAMSUNG CAMERA PICTURES

After a reassessment by the structural engineer and an update to the permit request, we had our contractor re-enforce the walls and put in laminated beams. At the end of January this step of the project was finished.

Reinforcement3 Reinforcement4 Reinforcement1 Reinforcement2

 

Window Restoration

We have done our research!

The custom made wooden windows which were built as early as 1890, were made with old-growth wood. These windows last longer than vinyl or aluminum windows. Vinyl window frames will start to crack due to the exposure to the elements, aluminum frames will eventually corrode.

The warranty on real high-end vinyl or aluminum windows is 20-25 years.  The original wooden windows would have had a 124 year warranty in 1890.

Are these wooden windows attractive in their current condition?

Nope. Let’s agree that peeling paint and dirty glass will not win any Better Homes and Garden awards. Here are some articles and videos on our plan to restore these windows.

How to restore old windows

Discussion on old windows versus new windows

The current windows will not degrade, dissolve, or disappear. Which would be wiser, keeping these windows in our vacation home, or keeping them in the landfill?